Puller for pulley of supercharger

ABSTRACT

A puller for removing a pulley off of the shaft is disclosed. The puller may have proximal and distal plates that are disposable around the pulley so that the pulley is disposed entirely between the proximal and distal plates. These plates are held together by frame members. A push rod is threadably engaged to a proximal plate and operative to be further inserted into the proximal plate so that a distal end of the push rod may push against the shaft and transfer a removing force through the puller to the backside of the pulley for removing the pulley off of the shaft.

CROSS-REFERENCE TO RELATED APPLICATIONS

Not Applicable

STATEMENT RE: FEDERALLY SPONSORED RESEARCH/DEVELOPMENT

Not Applicable

BACKGROUND

The various embodiments and aspects discussed herein relate to a pullerfor removing a pulley off of a shaft.

In an automobile engine, a number of pulleys are mounted to a shaft andutilized to transfer rotational motion from a first shaft to a secondshaft. The first and second shafts are connected to each other with thebelt. After a period of time, the pulley must be replaced or fixed. Todo so, the pulley must be removed from the shaft. However, due to thetight spacing requirements of the engine, it is often difficult toremove the pulley without significant labor and expense. In certaininstances, a number of other parts must be removed before the pulley tobe fixed or replaced can be removed from the shaft.

Accordingly, there is a need in the art for an improved puller forremoving a pulley off of a shaft.

BRIEF SUMMARY

A puller having proximal and distal plates and frame members that holdthe proximal and distal plates together is disclosed. The distancebetween the proximal and distal plates may be adjusted so that thepulley may be disposed entirely between the proximal and distal platesduring the removal process. A push rod is threadably engaged to aproximal plate and centered with respect to the frame members. The pushrod engages the shaft as the push rod is rotated into the proximalplate. In this manner, force is transferred from the push rod to theproximal plate, through the frame members and the distal plate andultimately to a distal end of the pulley.

More particularly, a puller for removing a pulley mounted to a shaft ofa supercharger is disclosed. The puller may comprise a distal plate, aproximal plate, elongate frame members and a push rod. The distal platemay have an opening sufficiently large to receive the shaft and aportion of the super charger where the shaft is mounted to the portionof the supercharger. The opening may be smaller than a distal end of thepulley so that the distal plate can engage the distal end of the pulleyto apply a force to the distal end of the pulley. The first plate mayhave three attachment points disposed about a central axis of thepuller.

The proximal plate may have three attachment points disposed about thecentral axis of the puller. The attachment points of the proximal platemay be in alignment with the attachment points of the distal plate. Theproximal plate may have a threaded hole axially aligned to the centralaxis of the puller.

The three elongate frame members may define distal and proximal endportions. The distal end portions of the three frame members may beattached (e.g., threaded engagement) to the three attachment points ofthe distal plate. The proximal end portions of the three frame membersmay be attached (e.g., sliding engagement) to the three attachmentpoints of the proximal plate.

The push rod may be threadably engaged to the threaded hole of theproximal plate. The push rod may have a wrench engaging portion forrotating the push rod and a distal portion sized and configured toengage a proximal end of the shaft of the supercharger.

In use, clockwise rotation of the push rod traverses the distal portionof the push rod into engagement with the proximal end of the shaft ofthe super charger and creates an opposing force on the distal end of thepulley with the distal plate to pull the pulley off of the shaft of thesuper charger.

The distal and proximal plates may each have three attachment pointsspaced apart 120 degrees about the central axis. The distal and proximalplates may have two, four or more attachment points spaced apart equallyabout a central axis of the puller.

The frame members may be bolts. The attachment points of the distalplate may be threaded holes engaging a threaded portion of the bolts.The attachment points of the proximal plate are through holes engaging aneck portion of the bolts. One of the frame members closest to theopening of the distal plate may be removably attachable to the distalplate.

The threaded hole of the proximal plate may comprise a recess formed ona distal side of the proximal plate and an insert with the threadedhole. The insert may be retained within the recess.

The distal portion of the push rod may be independently rotatable withrespect to the wrench engaging portion.

In another aspect, a method of removing a pulley mounted on a shaft of asupercharger is disclosed. The method may comprise the steps ofinserting the pulley between proximal and distal plates of a puller;inserting the shaft and a portion of the supercharger where the shaft ismounted into an opening of a distal plate of the puller; rotating a pushrod attached to a proximal plate of the puller; engaging a distalportion of the push rod with a proximal end of the shaft; and pushingthe pulley off of the shaft with the distal plate.

In the method, the pushing step may include the step of applying a forceto a distal end of a body of the pulley to remove the pulley off of theshaft.

The method may further comprise the steps of removing an elongate framemember from the distal plate of the puller; and attaching the removedframe member onto the distal plate of the puller.

The method may also further comprise the step of maintaining a distalportion of the push rod in a stationary position when the distal portionof the push rod is in contact with the shaft and a threaded portion ofthe push rod is being rotated.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other features and advantages of the various embodimentsdisclosed herein will be better understood with respect to the followingdescription and drawings, in which like numbers refer to like partsthroughout, and in which:

FIG. 1 is a perspective view of a supercharger with a pulley mounted toa shaft of the supercharger;

FIG. 2 is a perspective view of a puller for removing the pulley mountedto the shaft of the supercharger shown in FIG. 1;

FIG. 3 is a perspective view of the puller and the supercharger whereinthe puller is mounted to the pulley to be removed;

FIG. 4 is a side view of the pulley shown in FIG. 2; and

FIG. 5 is an exploded perspective view of the pulley shown in FIG. 2.

DETAILED DESCRIPTION

Referring now to the drawings, a puller 10 for removing a pulley 12 offof a shaft 14 of the supercharger 16 is shown. The puller 10 may haveproximal and distal plates 18, 20. The pulley 12 is placed between theproximal and distal plates 18, 20. The distal plate 20 engages a distalend 22 of the pulley 12. A pushrod 24 is threadably engaged to theproximal plate 18 so that upon rotation of the pushrod 24, a distalportion 26 of the pushrod 24 pushes upon the shaft 14 of thesupercharger 16 which in turn applies a force to the distal end 22 ofthe pulley 12 with the distal plate 20 to remove the pulley 12 off ofthe shaft 14.

More particularly, the proximal and distal plates 18, 20 may be spacedapart and positioned parallel to each other. The distal plate 20 mayhave a C-shaped configuration defining an opening 28. The innerperiphery 30 of the opening 28 is smaller than the outer periphery 32 ofthe pulley 12, whereas an outer periphery 34 of the distal plate 20 islarger than the outer periphery 32 of the pulley 12. In this manner, thedistal end 22 of the pulley 12 can engage a proximal side 36 of thedistal plate 20 during removal of the pulley 12 from the shaft 14.

The distal plate 20 may be configured to fit behind the pulley 12 whenthe pulley 12 is mounted to the shaft 14 of the supercharger 16. Inparticular, the inner periphery 30 of the distal plate 20 may beconfigured to fit around a portion of the supercharger 16 holding theshaft 14. As shown in FIG. 3, the portion of the supercharger 16 holdingthe shaft 14 may have a ridge 38. The ridge 38 may protrude out from thenormal envelope of the supercharger 16. To accommodate the ridge 38, thedistal plate 20, and more particularly, the inner periphery 30 of theopening 28 of the distal plate 20 may have a cutout 40 for accommodatingthe ridge 38 so that the proximal side or surface 36 of the distal plate20 may support the distal end 22 of the pulley 12. Other configurationsof the inner periphery 30 of the opening 28 are also contemplated forthe purposes of accommodating other features of a part that holds theshaft 14 on which the pulley 12 is mounted to.

The distal plate 20 may also have two or more attachment points 42.Preferably, the distal plate 20 has three attachment points 42. Theattachment points 42 may be threaded holes 54. The threaded holes 54receive elongate frame members 44 (e.g., threaded bolts). The threadedholes 42 engaged the threaded portions of the threaded bolts 44. Thethreaded bolts 44 space the proximal and distal plates 18, 20 from eachother so that they 18, 20 remain parallel to each other at a setdistance apart from each other during the removal of the pulley 12 offof the shaft 14.

The proximal plate 18 may have two or more attachment points 46 whichare through holes 46 formed in the proximal plate 18. Preferably, theproximal plate 18 has the same number of attachment points 46 as thenumber of attachment points 42 on the distal plate 20. The threadedbolts 44 are fed through the through holes 46 then threadably engaged tothe threaded holes 42 formed in the distal plate 20. The proximal plate18 is capable of sliding along the length of the bolts 44. The threadedbolts 44 are tightened so that the distance 48 between the proximal side36 of the distal plate 20 and the distal side 50 of the proximal plateis greater than a height 52 of the pulley 12. More particularly, thedistance 48 between the proximal side 36 of the distal plate 20 and thedistal side 50 of the proximal plate 18 is sufficiently large so that(1) the pulley 12 may fit between the proximal and distal plates 18, 20,(2) the distal portion 26 of the push rod 24 can engage the shaft 14 and(3) a threaded hole 54 of the proximal plate 18 may fully engage threads56 of the pushrod 24. This means that the distal portion 26 of the pushrod 24 is pushed past the threaded hole 54 of the proximal plate 18.

The threaded hole 54 formed in the proximal plate 18 are formed with arecess 58 in the distal side 50 of the proximal plate 18.

The recess 58 is configured to fit a nut 60 which has threads. The nut60 may be secured in the recess 58 by way of interference fit, welding,adhesive and other attachment methods known in the art or developed inthe future. The nut 60 may also have a flange 61 that fits into acorresponding recess 63 formed in the distal side of the proximal plate18. The recess 63 that fits the flange 61 is shown in FIG. 4. An outerdiameter of the flange 61 may have an interference fit with an innerdiameter of the recess 63 to secure the nut 60 to the proximal plate 18.

The proximal side of the proximal plate 18 may have one or more mounts62. These mounts 62 may receive a wrench or breaker bar 64 to hold thepuller 10 stationary as the user rotates the push rod 24 in theclockwise direction 66 for pulling the pulley 12 off of the shaft 14. Asa user rotates the push rod 24 in the clockwise direction, the user alsoholds and applies a counterclockwise force 68 to the breaker bar 64. Themount 62 may have a hexagonal configuration so that a wrench with anelongate handle may be utilized as the breaker bar 64. The mount 62 mayhave other configurations such as square and other shapes to fit othertypes of wrenches that grip onto the exterior surface of the mount 62.The mount 62 may also have a recess on its proximal side sized andconfigured to receive a hexagonal wrench or other type of wrenchingtools.

The distal and proximal plates 20, 18 may be spaced apart and placed inparallel position to each other with elongate frame members 44. Theframe members 44 may be bolts. The bolts 44 are slid through the holes70 of the proximal plate 18 and threadably engage to the threaded holes72 of the distal plate 20. A length 74 of the bolt 44 may besufficiently long so that the pulley 12 may be fully disposed betweenthe distal and proximal plates 20, 18 and also to allow for fullthreaded engagement between the threads 56 of the push rod 24 and thethreaded holes 54 formed in the proximal plate 18. This would also allowfor the distal portion 26 of the push rod 24 to be fully disposedbetween the proximal and distal plates 18, 20. A length 76 of thethreads of the bolt 44 is sufficiently long to engage the threaded hole72 formed in the distal plate 20 and to also adjust the distance 48between the proximal and distal plates 18, 20. The attachment points 42,46 are disposed about a central axis 78. In the figures, threeattachment points 42, 46 are formed on the distal and proximal plates20, 18. These three attachment points 42, 46 are angularly spaced apartfrom each other 120°. It is also contemplated that only two attachmentpoints 42, 46 or four or more attachment points 42, 46 may beincorporated into the puller 10. If only two attachment points 42, 46are incorporated into the puller 10, then the attachment points 42, 46are positioned 180° from each other about central axis 78. When three ormore attachment points 42, 46 are incorporated into the puller 10, thenthe attachment points 42, 46 are angularly spaced apart from each otherabout the central axis 78 in equal angles. By way of example and notlimitation, three attachment points 42, 46 are separated from each otherat 120° from each other. Four attachment points 42, 46 are separatedfrom each other at 90° from each other.

The push rod 24 pushes upon the shaft 14 holding the pulley 12. As thepush rod 24 is threaded into the threaded hole 54 of the proximal plate18, force is transferred from the push rod 24 to the proximal plate 18,through the frame members 44, to the distal plate 20 and places a forceon the distal end 22 of the pulley 12 to force the pulley 12 off of theshaft 14. The push rod 24 may include three components, namely, athreaded portion 80 and the distal portion 26. The distal portion 26 isallowed to rotate independently from the threaded portion 80 so that thedistal portion 26 may remain stationary (i.e., not rotating) when thedistal portion 26 is engaged to the shaft 14 of the supercharger 16 andthe user is rotating the threaded portion 80 of the push rod 24 tofurther engage the threads 56 of the threaded portion 80 of the push rod24 into the threaded hole 54 of the proximal plate 18. To this end, thethreaded portion 80 may have a recessed cavity 82 formed in the distalend portion of the threaded portion 80 of the push rod 24. A ballbearing 84 may be disposed within the recess cavity 82. The distalportion 26 may have a protrusion 86 that also is received into therecess cavity 82. The ball bearing 84 may rest on the proximal end 88 ofthe protrusion 86 of the distal portion 26 and an inner end 90. Theproximal end 80 and the inner end 90 of the distal portion 26 and thethreaded portion 80 are both flat and parallel to each other so that theball bearing 84 makes a point contact with each of the ends 88, 90. Thedistal portion 26 has a smaller surface area to the ball bearing 84compared to the distal end 92 of the distal portion 26 to the shaft 14.As such, when the user rotates the threaded portion 80 in the clockwisedirection 66, the distal portion 26 remains stationary on the shaft 14.

To remove the pulley 12 from the shaft 14, the user mounts the puller 10onto the pulley 12. To do so, the user removes one of the frame members44 to make space so that the pulley 12 may be disposed between thedistal and proximal plates 20, 18. Preferably, one of the frame members44 closest to the opening 28 formed in the distal plate 20 is removed.In particular, the threads of the frame member 44 may be disengaged fromthe threaded hole 72 formed in the distal plate 20. The disengaged framemember 44 may be slid out completely or at least partially to allow forthe puller 10 to be disposed over the pulley 12. Once the puller 10 isdisposed over the pulley, as shown in FIG. 3, the threads of the framemember 44 are reengaged to the threaded hole 72. The engagements of thethreads of the frame members 44 to the threaded holes 70 are adjusted sothat the proximal plate 18 is parallel to the distal plate 20 during theremoval process. In particular, a lower side 94 of a bolt head 96 of theframe members 44 are all disposed within the same plane.

The push rod 24 shown in FIG. 4 may be rotated in the clockwisedirection 66 to force the push rod 24 further into the proximal plate 18so that the distal portion 26 engages the shaft 14 of the supercharger16. Preferably, when the distal portion 26 contacts the shaft 14, thethreads of the threaded portion 80 of the push rod 24 are fully engagedto the threads of the threaded holes 54 of the proximal plate 18. Asshown in FIG. 4, the length 48 between the proximal side 36 of thedistal plate 20 and the distal side 50 of the proximal plate 18 is equalto or greater than the height 52 of the pulley 12 and a length 96 of thedistal portion 26 of the push rod 24.

The user places the breaker bar 64 on one of the mounts 62 and begins torotate the push rod 24 in the clockwise direction 66 to push the distalportion 26 into the shaft 14. The push rod 24 may be rotated in theclockwise direction 66 by engaging a wrench or other torque producingtool onto a head 98 of the push rod 24. The breaker bar 64 keeps thepuller 10 stationary as the wrench turns the push rod 24. The initialstages of removing the pulley 12 from the shaft 14 may be difficult.However upon initial movement of the pulley 12 off of the shaft 14, itis significantly easier to move the pulley 12 off of the shaft 14. Assuch, after the initial movement of the pulley 12 off of the shaft 14,the user may remove the breaker bar 64 from the mount 62 and use his orher hand to keep the puller 10 stationary by gripping the frame members44. The user continues to rotate the push rod 24 until the pulley 12 iscompletely off of the shaft 14. The thread direction of the threadedportion 80 may also be reversed in that instead of following theright-hand rule, the threads of the threaded portion 80 of the push rod24 follows the left-hand rule. In particular, the push rod 24 is furtherinserted into the threaded hole 54 of the proximal plate 18 by rotatingthe threaded portion in the counterclockwise direction.

It is also contemplated that the in-use body of the pulley 12 which isattached to a shaft mount may be replaced with a sacrificial body havinga wider distal end 22. In particular, the body of the pulley 12 may beattached to a shaft mount with a plurality of bolts. The shaft mount maybe secured to the shaft 14. The body is removably attachable to theshaft mount without removing the shaft mount from the shaft 14. Theoriginal, in use, body is removed from the shaft mount by removing thefasteners. The original body is removed and the sacrificial body is thenmounted to the shaft mount. The sacrificial body need only have two ormore holes in the body for bolting the body to the shaft mount and alsothe wider distal end 22 in the form of a wider flange. This providesadditional leeway or tolerance so that the distal plate 20 may engagethe distal end 22 of the pulley 12 in removing the pulley 12 off of theshaft 14. The sacrificial body is used for the purposes of removal onlyso that the aesthetically pleasing in-use body of the pulley 12 is notdamaged during the pulley 12 removal process. The pulley 12 shown anddescribed in relation to the puller 10 is a two part pulley 12. However,the puller 10 may also be used to remove a one part pulley.Additionally, the puller 10 may be used to pull larger and smallerpulleys provided that the puller is sized accordingly.

The above description is given by way of example, and not limitation.Given the above disclosure, one skilled in the art could devisevariations that are within the scope and spirit of the inventiondisclosed herein, including various ways of configuring the proximal andistal plates to accommodate the body of the supercharger. Further, thevarious features of the embodiments disclosed herein can be used alone,or in varying combinations with each other and are not intended to belimited to the specific combination described herein. Thus, the scope ofthe claims is not to be limited by the illustrated embodiments.

1.-12. (canceled)
 13. A pulley mountable to a shaft attached to amachine, the pulley comprising: a shaft mount having a central hole formounting the shaft mount to the shaft, the shaft mount having aplurality of threaded holes; an in-use body for use during normaloperation of the machine, the in-use body having: a proximal end with aplurality of through-holes aligned to the plurality of threaded holes ofthe shaft mount; a cylindrical wall sized to fit over the shaft mount,the cylindrical wall having an external friction surface, thecylindrical body defining a distal end; a sacrificial body for useduring removal of the pulley from the shaft, the sacrificial bodyhaving: a proximal end with a plurality of holes aligned to theplurality of threaded holes in the shaft mount; a cylindrical wall sizedto fit over the shaft mount with a distal end of the cylindrical wall ofthe sacrificial body having a wider distal end compared to the distalend of the cylindrical wall of the in-use body.
 14. The sacrificial bodyof claim 13 wherein the sacrificial body is attached to the shaft mountwhen removing the shaft mount from the shaft and the in use body isattached to the shaft mount during normal operation of the machine. 15.A puller for removing a pulley mounted to a shall, the pullercomprising: a distal plate having an opening sufficiently large toreceive the shaft, the opening being smaller than a distal end of thepulley, the distal plate having a plurality of attachment pointsdisposable about a central axis of the puller; a proximal plate having aplurality of attachment points disposable about the central axis of thepuller, the attachment points of the proximal plate being in alignmentwith the attachment points of the distal plate, the proximal platehaving a hole axially aligned to the central axis of the puller; aplurality of fame members defining distal and proximal end portions, thedistal end portions of the plurality of frame members attached to theplurality of attachment points of the distal plate, the proximal endportions of the plurality of frame members attached to the plurality ofattachment points of the proximal plate; a push rod engaged to the holeof the proximal plate so that the push rod can be advanced into the holeand a distal portion sized and configured to engage a proximal end ofthe shaft; wherein as the push rod is advanced into the hole, the distalportion of the push rod pushes against the proximal end of the shaft andcreates an opposing force on the distal plate so that the distal platepulls the pulley off of the shaft.
 16. A puller for removing a pulleymounted to a shaft, the puller comprising: a distal plate having anopening sufficiently large to receive the shaft, the opening beingsmaller than a distal end of the pulley, the distal plate having aplurality of attachment points disposable about a central axis of thepuller; a proximal plate having a plurality of attachment pointsdisposable about the central axis of the puller, the attachment pointsof the proximal plate being in alignment with the attachment points ofthe distal plate, the proximal plate having a hole axially aligned tothe central axis of the puller; a plurality of frame members definingdistal and proximal end portions, the distal end portions of theplurality of frame members attached to the plurality of attachmentpoints of the distal plate, the proximal end portions of the pluralityof frame members attached to the plurality of attachment points of theproximal plate; a push rod engaged to the hole of the proximal plate sothat the push rod can be advanced into the hole and a distal portionsized and configured to engage a proximal end of the shaft; wherein asthe push rod is advanced into the hole, the distal portion of the pushrod pushes against the proximal end of the shaft and creates an opposingforce on the distal plate so that the distal plate pulls the pulley offof the shaft wherein the distal portion of the push rod is independentlyrotatable with a proximal portion of the push rod.
 17. The puller ofclaim 16 wherein the distal and proximal plates each have threeattachment points spaced apart 120 degrees about the central axis. 18.The puller of claim 16 wherein the frame members are bolts, theattachment points of the distal plate are threaded holes engaging athreaded portion of the bolts and the attachment points of the proximalplate are through holes engaging a neck portion of the bolts.
 19. Thepuller of claim 16 wherein one of the frame members closest to theopening of the distal plate is removably attachable to the distal plate.20. The puller of claim 16 wherein the push rod has a threaded portion,the distal portion and a ball bearing, the ball bearing being disposedbetween the threaded portion and the distal portion and providing theprimary axial force transfer between the threaded portion and the distalportion.
 21. The puller of claim 16 further comprising at least onemount formed on a proximal side of the proximal plate, the mount beingsized and configured to receive a breaker bar.
 22. A method of removinga pulley mounted on a shaft, the method comprising the steps of:inserting the pulley between proximal and distal plates of a puller;inserting the shaft into an opening of a distal plate of the puller;advancing a push rod attached to a proximal plate of the puller into theproximal plate; engaging a distal portion of the push rod with aproximal end of the shaft; pushing the pulley off of the shaft with thedistal plate.
 23. The method of claim 22 wherein the pushing stepincludes the step of applying a force to a distal end of a body of thepulley to remove the pulley off of the shaft.
 24. The method of claim 22further comprising the steps of: removing an elongate frame member fromthe distal plate of the puller; and attaching the removed frame memberonto the distal plate of the puller.
 25. The method of claim 22 furthercomprising the step of: maintaining a distal portion of the push rod ina stationary position when the distal portion of the push rod is incontact with the shaft and the push rod is being advanced into theproximal plate.
 26. The method of claim 22 wherein the advancing stepcomprises the step of rotating the push rod.